010203
I-Industrial induction heater yobushushu bentsimbi yebhayibhile, umatshini wokwenza intonga eshushu
Ingcaciso yeMveliso
1. Ukusebenza okungundoqo
Ukufudumeza okuFanelekileyo: Kufudumeza ngokukhawuleza iibhilithi zentsimbi (ø20-200mm) kunye neerods ukuya kwi-1200 °C kwimizuzwana nje yokubumba/kushushu.
Ukuchaneka koLawulo loBubushushu: I-PID elawulwa ngokufana ± 10 °C, ilungele ukuqina kwekhabhoni/ingxubevange yentsimbi kunye nokufudumeza.
2. IiNgcaciso eziphambili
Uluhlu lwamandla: 160-200kW (380V/50-60Hz), eyenzelwe 24/7 ukusebenza ngokuqhubekayo.
Ulungelelwaniso lweFrequency: Imowudi ephindwe kabini 1-30kHz yokwenza ubunzulu bokungena obuphuculweyo kwiintonga ezibhityileyo okanye iibhilithi ezishinyeneyo.
Inkqubo yokupholisa: Ukupholisa amanzi avaliweyo (≥25L/min) ngokhuseleko lobushushu obugqithisileyo.
3. Izicelo zoShishino
Ukubunjwa okushushu: Ukufudumeza imivalo yentsimbi yokufudumeza, i-extrusion, kunye ne-CNC machining.
I-Automotive/Oomatshini: Iinkqubo ze-axles, iibholiti, kunye nezixhobo zehydraulic ezinokhuseleko oluqinisekisiweyo lwe-CE/ISO.
4. Ukwenza ngokwezifiso kunye nokusetyenziswa okuqhelekileyo
Uyilo lweModyuli: ubungakanani bekhoyili obulungiselelwe ngokwemilinganiselo eyahlukeneyo yomsebenzi.
Umda wosetyenziso
Iimeko zokuSebenza eziQhelekileyo: Iifektri zesinyithi, iiplanti zokubumba, kunye nababoneleli ngenxalenye yeemoto
1. Ibhilidi yentsimbi yentsimbi yokufudumeza kwangaphambili
Ukulungiselela Ukwenziwa: Kufudumeza ngokukhawuleza iibhilithi zentsimbi (ø20-200mm) ukuya kwi-800-1200°C kwiinkqubo ezilandelayo zokubumba okanye zokukhupha.
Ukufudumeza okufanayo: Kuqinisekisa ukuhambelana kweqondo lokushisa (± 10 ° C) kwiibhilithi zensimbi zekhabhoni / ialloy, ukunciphisa uxinzelelo lwangaphakathi.
2. Ukwenziwa kwentonga eshushu kunye nokuFaka okucaphukisayo
I-Upset Forging: Iziphelo zentonga zifudumeza ngokuchanekileyo ukwenza iflange/ibholithi yentloko kwindawo yemoto kunye noomatshini.
Ukulungiswa okuqhubekayo: Ixhasa ukusebenza kwe-24/7 yokuvelisa umthamo ophezulu weentonga ze-hydraulic kunye neeshafts.
3. Ukwenziwa kweGear kunye neChainwheel
Ukufudumeza kweGear Blank: Kufudumeza izikhewu zegiya ukuya kumaqondo obushushu obungangayo (1000-1150°C) ukuze kugximfizwe ngokuchanekileyo.
Ukuqina kweSprocket: Ukwenziwa lukhuni kwendawo kwamazinyo e-chainwheel ukomeleza ukuxhathisa ukunxiba.
4. ULondolozo lweShishini kunye noLungiso
Ukujoyina iMetal: Kufudumeza imivalo yentsimbi / iibhilithi zokuwelda okanye ukubrawuza kumbhobho kunye nezicelo zokwakha.
Uncedo loxinzelelo: Unyango lobushushu lwasemva kweweld ukuphelisa uxinzelelo olushiyekileyo kumacandelo abalulekileyo.
Amashishini aqhelekileyo:
• Iimoto (ii-asi, iigiya)
• Ukwembiwa kwemigodi (amatyathanga okuhambisa, iindawo zokutyumza)
• Oomatshini abanzima (iintonga zehydraulic, iibheringi).
Qaphela: Amandla anokwenziwa ngokwezifiso (15-200kW) kunye noyilo lwekhoyili yeedimensions ezahlukeneyo zomsebenzi
Ubumbeko kunye nokuSebenza
1. Ulungelelwaniso olungundoqo
Inkqubo yaMandla:
Igalelo: 380V±10%/50-60Hz, isigaba se-3, esihambelanayo neegridi zoshishino.
Amandla alinganisiweyo: 160-200kW (enokulungiswa kwibhilithi/ubungakanani bentonga).
Ukuphindaphinda: Imowudi ephindwe kabini 1-30kHz (ulungelelaniso oluzenzekelayo lobunzulu bokungena).
Iikhoyili zokufudumeza:
Iikhoyili zobhedu ezininzi (i-ID 50-600mm), i-cooled yamanzi kwi-24/7 yokusebenza.
Uyilo olukhawulezayo lokutshintsha kwibhilethi/ukusetyenzwa ngentonga.
Inkqubo yokupholisa:
Ukupholisa amanzi avaliweyo (≥25L/min @ 0.3MPa) ngokhuseleko lobushushu.
2. Iimetriki zokuSebenza
Uluhlu lobushushu: 800-1250 ° C (PID-controlled ±10 °C uniform).
Isantya sokufudumeza:
Iibhilethi (ø100mm): 15-30 sec ukuya ku-1100°C.
Iintonga (ø50mm): 5-10 sec ukwenzela ukuqunjelwa kokuphela.
Ukusebenza kakuhle: ≥90% uguqulo lwamandla (IGBT-based inverter technology).
Umjikelo woMsebenzi: 100% ukusebenza ngokuqhubekayo.
3. Ukuzenzekela kunye noLawulo
I-HMI Interface: 10" isikrini esichukumisayo esineenkqubo zokuseta kwangaphambili iigiya/amavili amatsheyini.
Udibaniso: RS485/Modbus TCP yePLC/ungqamaniso lwengalo yerobhothi.
Ukhuseleko: I-CE-certified kunye nokumisa okungxamisekileyo kunye nokhuseleko oludlulayo.
4. Ukuhambelana kwezinto
Iindidi zentsimbi: Intsimbi yeCarbon (C45), intsimbi ye-alloy (42CrMo), insimbi engenasici.
Iinkcukacha zobugcisa
Isifudumezi-sifudumezi soMzimveliso weBhayi yeNsimbi yokuFudumeza kunye nokuFonda okushushu kwentonga-iiNgcaciso zobuGcisa
1. Amandla kunye neeParamitha zoMbane
Igalelo lamandla ombane: 380V±10%, isigaba se-3, 50/60Hz
Amandla alinganisiweyo: 15-200kW (enokulungiswa kwiisayizi ezahlukeneyo zeebhilethi)
Uluhlu lwamaxesha: 1-30kHz (uhlengahlengiso oluzenzekelayo kubunzulu bokungena obona bugqwesileyo)
Ubuchule boMbane: ≥90% (i-GBT-based inverter technology)
2. Ukufudumeza Ukusebenza
Uluhlu lobushushu: 800-1250 ° C (PID elawulwa ± 10 °C ukufana)
Isantya sokufudumeza:
Iibhilethi (ø100mm): 15-30 umzuzwana ukuya ku-1100°C
Iinduku (ø50mm): 5-10 sec ukwenzela ukuqunjelwa kokuphela
Ubungakanani beMisebenzi eMax:
Ububanzi: 20-600mm (uyilo lwekhoyili yesiko)
Ubude: Ukuya kuthi ga kwi-6m (ukuqhuba rhoqo)
3. Ukupholisa kunye noKuhlala ixesha elide
Inkqubo yokupholisa: Ukupholisa amanzi avaliweyo (≥25L/min @ 0.3MPa)
Umjikelo woMsebenzi: 100% umsebenzi oqhubekayo
Ukhuseleko: Ukhuseleko olugqithileyo/umbane ogqithisileyo/ubushushu obugqithisileyo
4. Oomatshini kunye nokuThobela
I-Coil Material: Ubhedu olucocekileyo oluphezulu, lupholile ngamanzi
Iziqinisekiso: CE, ISO, RoHS iyahambelana
Ubunzima: 7.3kg (iimodeli eziphathekayo) ukuya kwi-1200kg (iinkqubo zamashishini)
5. Ukuzenzekela kunye noLawulo
Ujongano: 10" isikrini esichukumisayo esineenkqubo zokusetwa kwangaphambili
Udibaniso: RS485/Modbus TCP yoqhagamshelwano lwePLC
Izicelo: Ukwenziwa kobushushu bangaphambili, ukuqina kwegiya, ukwenziwa kweentonga
Qaphela: Iinkcukacha ziyahluka ngokweemfuno ezilungiselelweyo zebillet/imilinganiselo yeentonga.
Amalungu aphambili:
