Umatshini wokufudumeza wokungenisa i-hot rolling mill pre-ubushushu bonyango lwentsimbi yentsimbi, iphepha lentsimbi
Ingcaciso yeMveliso
Lo matshini wokufudumeza we-high-frequency induction uhambisa ukufudumala kwangaphambili (ukuya kwi-1200 ° C) kwiipleyiti zetsimbi kunye neentsimbi zentsimbi kwiindawo ezitshisayo ezijikelezayo, ezibonisa ulawulo oluchanekileyo lweqondo lokushisa nge-± 5 ° C ngokuchaneka ngeteknoloji ye-IGBT. Inkqubo yayo ezenzekelayo inciphisa i-oxidation nge-30% ngelixa ifezekisa i-20% yomjikelezo wokufudumeza ngokukhawuleza xa kuthelekiswa neendlela zendabuko. I Izixhobo eziqinisekisiweyo ze-ISO zidibanisa ngokungenamthungo kunye nemigca yemveliso esele ikho ngokusebenzisa i-PLC interfaces, ukugcina ukuhanjiswa kobushushu obufanayo kwii-6-toni / iiyure zokusebenza zamandla.
Umda wosetyenziso
Le nkqubo yokufudumala ye-induction yenzelwe ngokukodwa usetyenziso lwe-hot rolling mill, ukubonelela ngokufanelekileyo kwangaphambili ukufudumeza kweepleyiti zensimbi zekhabhoni, i-alloy sheet sheets, kunye nezakhiwo zentsimbi ezinobunzima obusuka kwi-5mm ukuya kwi-150mm. Iphunyezwe ngokubanzi kwizityalo zentsimbi, izibonelelo zokulungisa isinyithi, kunye namashishini okuvelisa okunzima kwimigca yemveliso eqhubekayo efuna ulawulo oluchanekileyo lobushushu phakathi kwe-800 ° C ukuya kwi-1200 ° C ngaphambi kokuqengqeleka kwemisebenzi. Isixhobo sibonisa ukusebenza okugqwesileyo ekusetyenzweni kweekhoyili, ii-slabs, kunye neebhilidi ngelixa zigcina ukuhambelana nofakelo olutsha kunye neeretrofits ezikhoyo zokugaya.
Ubumbeko kunye nokuSebenza
Inkqubo yokufudumala kwe-induction ibonisa idizayini yemodyuli kunye neeyunithi zamandla ezisekelwe kwi-IGBT (200-3000kW adjustable), i-double-frequency operation (1-10kHz), kunye nolawulo lwe-PLC oludibeneyo kunye ne-HMI interface. Ukucwangciswa kwayo kweekhoyili ezininzi kuqinisekisa ukufudumeza okufanayo kububanzi ukuya kwi-2500mm, ukuphumeza ukuhambelana kweqondo lokushisa ngaphakathi kwe-± 5 ° C nge-closed-loop infrared thermography. Iintsimbi zethusi ezipholileyo zamanzi zimelana nokusebenza okuqhubekayo kwe-1200 ° C kunye ne-98% ye-thermal esebenzayo, ngelixa inkqubo yokusingatha izinto ezizenzekelayo iqhuba iitoni ze-6-8 / iyure kunye ne-
Iinkcukacha zobugcisa
Uhlobo lweSixhobo: I-IGBT-based based heat induction system for processing metal
Ukusetyenziswa: Ukufudumeza kwangaphambili kweepleyiti zentsimbi / amashiti entsimbi (ubukhulu be-5-150mm) ngaphambi kokuqengqeleka okushushu.
Iziqinisekiso: I-ISO iyahambelana ne-Industry 4.0 yokuhlanganisa isakhono
Uluhlu lobushushu: 800 ° C ukuya ku-1200 ° C (ukulungiswa ngokuchaneka kwe ± 5 ° C)
Umthamo wokufudumeza: ilungiselelwe ngokweemfuno zomxhasi
Ulungelelwaniso lwamandla: Iiyunithi ze-IGBT zeModyuli ezingama-200-3000kW ezinomsebenzi wokuphindaphinda kabini (1-10kHz)
Ukusebenza kakuhle: 98% ukusebenza kakuhle kwe-thermal kunye ne-15-20% inkqubo yokubuyisela amandla
3. Ulungelelwaniso loomatshini
Inkqubo yeCoil: Iikhoyili zobhedu ezipholiswe ngamanzi (2500mm max ububanzi, uyilo lwezowuni ezininzi)
Ukuphatha izinto eziphathekayo: Umthumeli ozenzekelayo kunye
Inkqubo yokulawula: I-PLC ene-interface ye-HMI kunye nengxelo ye-infrared thermography
4. Imilinganiselo yoMzimba
Ubungakanani bomatshini: eyenziwe ngokwezifiso ngokusekelwe kumandla aphumayo
Ubunzima: kuxhomekeke kumandla wemveliso yomatshini
Ujongano: PCIE/RS485 izibuko zonxibelelwano ezisemgangathweni
5. IMigangatho yokuSebenza
Ixesha lokuphumla: Ukuthembeka kwe-95% kwiindawo ze-24/7 zoshishino
Ugcino: Ii-algorithms eziqikelelwayo ezinciphisa ixesha lokuphumla ngama-30%
Ukhuseleko: Ukhuseleko lomthwalo ogqithisiweyo kunye neenkqubo zokumisa kaxakeka
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