Umgangatho wokuqala, uthembekile

I-Induction Shrink Fitting Machine sisisombululo esichanekileyo sokufudumeza kwimizi-mveliso eyenzelwe ukuba ifanise i-axle-sleeve esebenzayo kunye nechanekileyo kwizicelo zendibano ye-thermal. Isebenzisa itekhnoloji ye-electromagnetic induction ephucukileyo, inkqubo ihambisa ngokukhawuleza, ukufudumeza okufanayo kwemikhono ethwele kunye nezixhobo zetsimbi, iqinisekisa ukushwabana okufanelekileyo ngokugqwesa okuncinci kobushushu. Ngokulawulwa kobushushu obukrelekrele (± 5 ° C ukuchaneka), iiprofayili zokufudumeza ngokwezifiso, kunye namaxesha okujikeleza okukhawulezayo (imizuzwana ye-30-90), lo matshini osebenza ngamandla uphucula ukusebenza kakuhle kwemveliso ngelixa ugcina ingqibelelo yecandelo. Ilungele iimoto, oomatshini abanzima, kunye nokuveliswa kwezixhobo zemizi-mveliso, inkqubo ithatha indawo yeendlela ze-oveni ngokwesiqhelo, iziphumo eziphindaphindwayo, ezibonelela ngolawulo oluphuculweyo lomgangatho kunye nokuthembeka kokusebenza. I-Compact, ihlala ixesha elide, kwaye ixhotyiswe ngokhuseleko, ixhasa i-shaft diameters ukusuka kwi-20mm ukuya kwi-200mm, iyenza ibe lukhetho oluguquguqukayo lweenkqubo ezichanekileyo zendibano ye-thermal.

Izixhobo zokufudumeza kwi-industrial induction sisisombululo esisebenza kakuhle kwaye esichanekileyo kwizicelo zendibano ezishushu ezifana nendibano yezindlu zestator. Obu buchwephesha buhamba phambili busebenzisa i-electromagnetic induction ukuvelisa ubushushu bendawo kunye nokulawulwayo, ukuqinisekisa ukufudumeza okufanayo kunye nokufudumeza okukhawulezileyo kwezinto zentsimbi ngaphandle kokunxibelelana ngokuthe ngqo. Iimpawu eziphambili zibandakanya ukuphuma kwamandla okuhlengahlengiswayo, iinkqubo zokubeka iliso lobushushu, kunye nolawulo lwenkqubo oluzenzekelayo, oluqinisekisa iziphumo ezihambelanayo neziphindaphindayo. Isixhobo siluncedo kakhulu kwimisebenzi yendibano ye-thermal kwimizi-mveliso yeemoto, i-aerospace, kunye nombane, apho ukufudumeza okuchanekileyo kubaluleke kakhulu ekufezekiseni ukulingana okufanelekileyo kunye nokunciphisa uxinzelelo lwempahla. Ngoyilo olusebenza ngamandla kunye nemijikelo yokufudumeza ngokukhawuleza, le nkqubo yokufudumeza inciphisa kakhulu ixesha lokuhlanganisa, iphucula imveliso, kwaye yandisa ixesha lokuphila kwecandelo ngelixa igcina imigangatho ephezulu.

Lo matshini wokufudumeza osebenza kakhulu kwimizi-mveliso wenzelwe ngokukodwa ukufakwa kwezinto ezishushu ezichanekileyo ezibandakanya iibheringi, imikhono, kunye nee-asi kumacandelo ahlukeneyo oshishino. I-Leveraging advanced frequency-controlled induction technology, ihambisa ukufudumeza okufanayo kunye noxinzelelo oluncinci lwe-thermal ukuthintela umonakalo wecandelo, ngelixa unikezela amandla ahlengahlengiswayo ukusuka kwi-10-200 kW kunye nolawulo lobushushu bedijithali ukufudumeza ngokuchanekileyo ukuya kuthi ga kwi-1200 ° C, ukuqinisekisa iinkqubo zendibano ezingenamthungo. Uyilo oludityanisiweyo lomatshini oludityaniswe nojongano olusebenziseka lula luphucula kakhulu ukhuseleko lokusebenza kunye nemveliso. Ngokukodwa ifanele i-automotive, i-aerospace, kunye nemizi-mveliso yokuvelisa, yenza imijikelezo yokufudumeza ngokukhawuleza (ukusuka kwimizuzwana ukuya kwimizuzu) kwiibheringi, ii-axles, kunye nemikhono, ngelixa idibanisa iimpawu zokhuseleko ezibalulekileyo ezifana nokukhusela ukushisa kunye nokuvalwa ngokuzenzekelayo. Ifumaneka kuzo zombini ulungelelwaniso oluphathekayo kunye nolumileyo, le nkqubo ikhulisa imigca yemveliso ezenzekelayo ngokubonelela ngexabiso elisebenzayo, elingenasiphazamiso lokwandiswa kwe-thermal elingenalo ulungelelwaniso oluphinda-phindayo olukhethekileyo kunye nokusebenza kakuhle kwamandla.

I-Medium Frequency Small Metal Brazing Induction Heating Machine sisisombululo esiphezulu semizi-mveliso eyenzelwe ukuwelda ngokuchanekileyo kwamacandelo amancinci esinyithi. Ukusebenza kwi-50-100 kHz, le nkqubo ye-compact ihambisa ngokukhawuleza, ukushisa okufanayo kunye ne-teknoloji ye-IGBT yokugcina amandla, ukufezekisa ukusebenza kakuhle kwe-thermal ukuya kwi-95%. Imodyuli yayo yokulawula ukushisa kweqondo lokushisa iqinisekisa iimeko ezifanelekileyo zokuqhayisa ubhedu, insimbi engenasici, kunye ne-alloys ngaphandle kwe-oxidation, ngelixa inkqubo yokupholisa edibeneyo igcina ukusebenza okuzinzile ngexesha lokusebenza ixesha elide. Ilungele i-electronics, izixhobo zonyango, kunye ne-hardware echanekileyo, lo matshini udibanisa ukuphatheka kunye nokusebenza komgangatho wobuchwephesha, obonisa ujongano olusebenzisekayo kunye nokuphuma kwamandla okuhlengahlengiswayo (3-15 kW) ukuhlangabezana neemfuno ezahlukeneyo zemveliso.

Lo matshini wokuthengisa oshushu wokuthengisa uhambisa ngokuchanekileyo ukudibanisa kobhedu kunye neetyhubhu zobhedu (30 ° -60 ° angles) kwi-HVAC, ifriji, kunye nezicelo zemibhobho yoshishino. Ibandakanya ukufudumala kwe-high-frequency induction heat (15-60kHz), ifikelela ngokukhawuleza (5-20 sec), i-brazing yendawo kunye neekhoyili ezikhethekileyo eziqinisekisa ukusabalalisa ukushisa okufanayo. Inkqubo idibanisa i-loop evaliweyo yokulawula ubushushu be-infrared (± 3 ° C) ngokuhambelana, i-oxidation-free brazing yesilivere, ukuphelisa iimfuno ze-flux. I-automation-ehambelanayo ye-20-30 ye-joints / iyure yokuvelisa amazinga, iyanciphisa ukusetyenziswa kwamandla nge-50% + ngokubhekiselele kwiindlela zetotshi ngelixa ivelisa uxhulumaniso lokuvuza-olufanelekileyo kwi-U-bends, i-heat exchangers, kunye ne-condenser tubing. Uyilo lwayo olubambeneyo, olomeleleyo luhlangabezana neemfuno zemizi-mveliso kumgangatho kunye nokusebenza kakuhle ekwenzeni ityhubhu.

Le ultra high-frequency induction welding / brazing / soldering machine yenzelwe ukudibanisa ngokuchanekileyo kweetyhubhu zetsimbi kunye namacandelo ensimbi. Isebenzisa itekhnoloji yokufudumeza ye-electromagnetic ephucukileyo, ihambisa ngokukhawuleza, ukufudumeza kwasekhaya ukuze kufakwe ibrazing esebenzayo kunye nezicelo zewelding. Inkqubo ibonakalisa ulawulo oluchanekileyo lobushushu bomgangatho odibeneyo, kunye nemveliso yamandla ehlengahlengiswayo (ngokuqhelekileyo i-10-100kW) kunye noluhlu lwamaza (10-400kHz) ukulungiselela ukutyeba kwezinto ezahlukeneyo. Ilungele ukwenziwa kombhobho / ityhubhu, iimoto, kunye nezicelo ze-HVAC, ibonelela ngokusebenza ngokufanelekileyo kwamandla ngamaxesha okujikeleza okukhawulezayo. I-compact, uyilo oluzenzekelayo luqinisekisa iziphumo eziphindaphindiweyo kuzo zombini imveliso emincinci kunye nemizi-mveliso, ngelixa unciphisa i-oxidation ngokusebenzisa iinketho ezilawulwayo ze-atmosphere. Ifanele ubhedu, isilivere, kunye nezinye i-alloys zokubhengeza.

Umatshini wokufudumeza we-25KW we-25KW sisisombululo semizi-mveliso esisebenza ngeendlela ezininzi esenzelwe iinkqubo ezichanekileyo zokunyanga ubushushu kubandakanya ukuqina, ukudibanisa, ukubumba, ukubrawuza, kunye nokunyibilika. Le nkqubo yokufudumeza yamandla aphezulu isebenzisa i-electromagnetic induction kwizixhobo zokuqhuba ubushushu ngokukhawuleza nangokulinganayo, inika ukusebenza kakuhle kwamandla, imijikelo yokufudumeza ngokukhawuleza, kunye nolawulo olubalaseleyo lobushushu. Ulwakhiwo lwayo olomeleleyo luqinisekisa ukuqina kwezicelo ezinobunzima bokusebenza kwesinyithi, iimoto, kunye namashishini okuvelisa. Ngemveliso yamandla angama-25KW, inika ukusebenza okungaguquguqukiyo kuzo zombini iimfuno zemveliso ezincinci nezinkulu. Umatshini ubonisa ulawulo olusebenziseka lula, useto lwefrikhwensi ehlengahlengiswayo, kunye neendlela zokhuseleko eziphambili zokuqinisekisa ukusebenza okuthembekileyo. Ilungele ukufudumeza isinyithi, i-alloys, kunye nezinye izinto zokuqhuba, le heater induction iphakamisa imveliso ngelixa inciphisa ukusetyenziswa kwamandla kunye neendleko zokusebenza. Ilungele uluhlu olubanzi lwezicelo, ukusuka ekuqineni komphezulu kunye nokunyathela ukuya kwi-forging preheating kunye ne-brazing, iyenza ibe sisixhobo esiyimfuneko kwiimfuno zokufudumeza kwamashishini zanamhlanje.

Lo matshini we-15KVA we-highfrequency induction annealing machine unikeza ukusebenza kwebakala lemizi-mveliso kunye neemodyuli zamandla zeMOSFET / IGBT eziphambili kunye nobuchwepheshe be-inverter yaseYurophu, ukuhambisa ulawulo oluchanekileyo lobushushu bokufudumala kwentsimbi efanayo. Isebenza kwi-30-100kHz i-frequency kunye ne-220V igalelo lesigaba esisodwa, inezigaba ezintathu zokucwangcisa ixesha (i-heating-insulation-cooling ukuya kwi-99 imizuzwana) ukuhamba komsebenzi ngokuzenzekelayo. Inkqubo ifezekisa ukufudumeza ngokukhawuleza ngaphakathi kwemizuzwana ye-3 kwizinto ezifana nentsimbi kunye nobhedu, ezibandakanya ukukhuselwa kwe-over-current / voltage kunye nokupholisa kwamanzi (2L / min flow). Ngomjikelo we-90% womsebenzi kunye noyilo oluhlangeneyo (18-20kg), ilungile kwi-annealing yocingo / ityhubhu, isiqabu soxinzelelo, kunye nezicelo zokuthambisa isinyithi ngelixa unciphisa ukusetyenziswa kwamandla ngama-40% xa kuthelekiswa neendlela eziqhelekileyo. Ibandakanya iwaranti yonyaka omnye.

Lo matshini wokufudumeza we-Anealing Induction Heating osebenza kakhulu wenzelwe ngokukodwa ukuqina kokuqina kweeshafu zesantya ngokusebenzisa itekhnoloji yokucima itekhnoloji ephezulu. Isixhobo sibonisa imijikelezo yokufudumeza ngokukhawuleza kunye nokulawulwa kweqondo lokushisa ukuya kwi-1200 ° C, iqinisekisa ubunzulu becala elifanayo (0.5-5mm adjustable). Inkqubo yayo ye-PLC ezenzekelayo ivumela iipateni zokufudumeza ngokwezifiso kwiidayamitha ezahlukeneyo ze-shaft (10-150mm), ngelixa ukupholisa kwamanzi okudibeneyo kuthintela ukuguqulwa. Umatshini ufezekisa ukugcinwa kwamandla okuphawulekayo (i-30-40% ngaphantsi kweendlela eziqhelekileyo) kwaye iquka i-sensors yokubeka iliso yexesha langempela ukwenzela ukuqina komgangatho ohambelanayo. Ilungele ukusetyenziswa kweemoto kunye nezoshishino ezifuna amacandelo e-shaft angagugiyo kunye ne-HRC 50-65 yobulukhuni bomhlaba. Isetyenziswa kakhulu kwiindawo zesinyithi inkampani ephatha ubushushu, iworkshop yentsimbi.

Esi sikhululo sokufudumeza sisebenza ngokufanelekileyo sihambisa ngokukhawuleza, ukunyibilika ngokuchanekileyo kwegolide kunye nesilivere ngetekhnoloji yokonga amandla. Ifaka induction ye-electromagnetic ephuculweyo, iqinisekisa ukufudumeza okufanayo, ukunciphisa ilahleko yentsimbi. Isantya esikhawulezayo sokunyibilika (ngokuqhelekileyo yimizuzu emi-5-15) kunye nozinzo lobushushu obuphezulu (ukuya kuthi ga kwi-1600 ° C) lulungele ukucokiswa okuncinci ukuya kophakathi. I-compact, umjikelo womsebenzi olungiselelweyo, kunye nokhuseleko lobushushu obugqithisileyo, iqinisekisa ukuqina kunye nokhuseleko. Ilungele abenzi bobucwebe, abahlaziyiweyo, kunye neelebhu, lo matshini ulinganisa ukusebenza kakuhle kwamandla, isantya, kunye nokugcinwa kobunyulu.