I-Induction Shrink Fitting Machine yokulinganisa i-axle-sleeve
Ingcaciso yeMveliso
Hongye yaveliswaI-Induction Shrink Fitting Machine sisisombululo sendibano ye-thermal yesimanje eyenzelwe usetyenziso oluchanekileyo lwemizi-mveliso, kubandakanya i-axle-sleeve, igiya, kunye ne-sprocket mounting. Ukusebenzisa i-high-frequency electromagnetic induction, le nkqubo ihambisa ngokukhawuleza, ukufudumeza okufanayo kwezinto zetsimbi-ngokuqhelekileyo ngaphakathi kwe-30-90 imizuzwana-ukuqinisekisa ukulungelelanisa ngokufanelekileyo ngaphandle kokuphazamiseka kwe-thermal. Ngokulawulwa kobushushu obukrelekrele (± 5 ° C ukuchaneka) kunye neeprofayili zokufudumeza ngokwezifiso, ithatha izinto ezahlukeneyo kunye nobubanzi be-shaft (20-200mm). Yenzelwe ukusebenza kakuhle kunye nokuthembeka, umatshini uphelisa ukungahambelani kokufudumeza kwe-oven yendabuko, ukuphucula imveliso yokuvelisa kunye nokuthembeka kwecandelo kwimoto, oomatshini abanzima, kunye nokuveliswa kwemizi-mveliso. Uyilo lwayo oludibeneyo, oluhambelana nokhuseleko ludibanisa ngokungenamthungo kwi-automated workflows, ukunciphisa ukusetyenziswa kwamandla ngelixa kugcinwa imigangatho engqongqo yomgangatho.
Umda wosetyenziso
I-Induction Shrink Fitting Machine sisisombululo esisingqinisiso sendibano ye-thermal eyenzelwe ukuchaneka kwezicelo zemizi-mveliso ezifuna ukuhlangana okuthembekileyo kunye nokusebenza kakuhle kwe-shaft-component. Isetyenziswa ikakhulu kubunjineli boomatshini kunye nokuveliswa, le nkqubo ihambele phambili iququzelela ukudityaniswa komthungo kwee-axles ezinemikhono, iigiya, ii-sprockets, kunye nezinye izinto ezibalulekileyo ngokufudumeza kwe-electromagnetic. Ngokufudumeza ngokukhawuleza nangokulinganayo ukufudumeza imikhono okanye izakhi ze-hub, umatshini uqinisekisa ukwandiswa kwe-thermal ngokufanelekileyo kwi-interference-fit assembly, ukuphelisa imfuno yoxinzelelo lwe-brute-force mechanical okanye iindlela zokufudumeza kwe-oven ezingahambelaniyo. Usetyenziso oluqhelekileyo luhamba koomatshini abanzima, iimoto, i-aerospace, kunye necandelo lamandla ahlaziyekayo, apho iindibano zeshaft ezichanekileyo zibaluleke kakhulu. Kwimveliso yebhokisi yegiya yemizi-mveliso, yenza ukuba uqhagamshelo lwegiya ukuya ku-shaft lungenasiphako, ngelixa kwiinkqubo zokuhambisa, iqinisekisa i-sprocket ehlala ixesha elide kunye nokuncamathelwa kwe-chainwheel. Ukulungelelaniswa komatshini kufikelela kwi-hydraulic kunye ne-pneumatic component assembly, apho ukunyamezela okuqinileyo kunye nokunyaniseka kwezinto eziphathekayo akunakuxoxisana. Ikhono layo lokuphatha i-shaft diameters (ukusuka kwi-20mm ukuya kwi-200mm) kunye nezixhobo-kubandakanya intsimbi, i-alloy, kunye nesinyithi esiqinileyo-yenza ukuba ibe yinto ebaluleke kakhulu kuphuhliso lweprototype kunye nokuveliswa kobuninzi. Ngokusebenzisa itekhnoloji ye-high-frequency induction, inkqubo inciphisa ukuphazamiseka kwe-thermal, ukunciphisa ukusetyenziswa kwamandla, kunye nokukhawuleza amaxesha okujikeleza (ngokuqhelekileyo i-30-90 imizuzwana ngomsebenzi ngamnye), iphucula kakhulu imveliso. Iimpawu zokhuseleko ezinjengokubeka iliso ngexesha lokwenyani lobushushu kunye neendlela zokuvala ezizenzekelayo ziqhubela phambili ukulungelelanisa imisebenzi, nto leyo eyenze ukuba ibe lolona khetho lukhethwayo lwezixhobo ezibeka phambili ukuchaneka, ukuphinda-phinda, kunye nokhuseleko lokusebenza kwiinkqubo zendibano ye-thermal.
Ubumbeko kunye nokuSebenza
Ubumbeko lweMveliso kunye neNkcazelo yokuSebenza
1. I-High-Precision Induction Heating System
Umatshini wokuFakela i-Induction Shrink yenzelwe ukudityaniswa koomatshini, obonelela ngokufudumeza ngokukhawuleza nangokufanayo kweebheringi, imikhono, iigiya, kunye ne-sprockets ngaphambi kokuncipha. Inkqubo isebenzisa i-high-frequency induction heat power supply (10-50 kW) ene-adjustable frequency (1-150 kHz) ukulungiselela iintlobo ezahlukeneyo zezinto kunye nobukhulu. I-coil induction i-modular kwaye iyatshintshana, iqinisekisa ukuhambelana nobubanzi be-shaft ukusuka kwi-20 mm ukuya kwi-200 mm. Izinzwa zeqondo lokushisa ezidibeneyo ze-infrared zibonelela ngokujongwa kwexesha langempela nge-± 5 ° C ngokuchanekileyo, ukuthintela ukufudumala kunye nokuqinisekisa ukwandiswa kwe-thermal okuqhubekayo.
2. ULawulo oluBukrelekrele kunye neZinto ezizenzekelayo
Uxhotyiswe nge-PLC-based touchscreen interface, umatshini uvumela abaqhubi ukuba bacwangcise imijikelo yokufudumeza eyenziwe ngokwezifiso eyenzelwe i-axle-sleeve, igiya, okanye iindibano zesprocket. Ukunyuka kweqondo lokushisa okuzenzekelayo kunye nokusetha ixesha lokubamba kunciphisa uxinzelelo lwe-thermal kumalungu. Inkqubo ixhasa i-batch processing, ukunciphisa ixesha lokuphumla phakathi kwemijikelezo yokufudumeza. Iimpawu zokhuseleko ziquka imisebenzi yokuyeka ngokukhawuleza, ukupholisa iliso lokupholisa, kunye nokukhuselwa kobushushu, ukuqinisekisa ukhuseleko lwabaqhubi kunye nexesha elide lezixhobo.
3. I-Eneji eyongayo kunye ne-Eco-Friendly Design
Inkqubo yokufudumala kwe-induction ifezekisa> i-80% yokusebenza kwamandla, ngokugqithiseleyo igqithise kakhulu iindlela zokufudumeza kwe-oven yendabuko. Ngokungafaniyo negesi okanye ezinye iindlela zomlilo ezivulekileyo, iphelisa ukukhutshwa okuyingozi, iyenza ibe luxanduva lokusingqongileyo. Isixokelelwano sokupholisa esivaliweyo sihlaziya amanzi, sinciphisa inkunkuma kunye neendleko zokusebenza.
4. Izicelo zoShishino oluNxulutywayo
Ifanele iimoto, oomatshini abanzima, kunye nokuveliswa kwe-aerospace, lo matshini uququzelela ukucutha okuchanekileyo ngokufanelekileyo:
Iiassemblies ze-axle-sleeve (umzekelo, ukunyuswa kwezixhobo)
Ukudibanisa i-gear-shaft
Ufakelo lwe-Sprocket-hub
Amanye amacandelo ongenelelo
Ukukwazi kwayo ukufudumeza ngokukhawuleza (ngokuqhelekileyo i-30-90 imizuzwana ngomjikelo ngamnye) iphakamisa imveliso yokuvelisa ngelixa igcina ingqibelelo yecandelo.
5. Ulwakhiwo olomeleleyo kunye nokuqina
Yakhelwe ngezinto ezikumgangatho weshishini, umatshini ubonisa isakhelo esiqinileyo sentsimbi engenasici kunye neekhoyili zokungeniswa ezinxitywayo. Indawo ebiyelweyo ekumgangatho we-IP54 ikhusela uthuli kunye nokufuma, iqinisekisa ukusebenza okuthembekileyo kwiindawo zokusebenzela ezirhabaxa. Iinguqulelo eziphathwayo ezizikhethelayo ziyafumaneka kwimisebenzi yendibano ekwisiza.
Iinkcukacha zobugcisa
Into | Inkcazo |
Max Isiphumo Amandla | 35KW ~ 100KW ngokwezifiso |
Oscillation Frequency | 20KHz-1 MHz |
Imveliso yangoku | 10~1000A |
Igalelo lombane | Isigaba se-3 AC 380V, 50/60Hz |
IiMfuno zaManzi okupholisa | 0.2Mpa, 2~55L/min |
Isekile yomsebenzi | 80%~100% |
Ulungelelwaniso oluKhethayo | Iphaneli emiselweyo ayinamsebenzi wexesha, umatshini wokusebenza kwexesha uyakhethwa |
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