I-Induction Heating Equipment kwi-Thermal Assembly yeZindlu kunye neStator
Ingcaciso yeMveliso
I-Induction Heating Equipment sisisombululo esiphezulu se-thermal sendibano eyenzelwe ukufudumeza okuchanekileyo kwezindlu, i-stator, kunye nezinye izinto zomatshini. Isebenzisa itekhnoloji ye-electromagnetic induction ephezulu, iqinisekisa ukufudumeza okufanayo kunye nokukhawuleza, ukunciphisa uxinzelelo lwe-thermal kunye nokuguqulwa ngexesha lenkqubo yokuhlanganisa. Ilungele ukufudumeza i-motor stator, ukufakwa kwenxalenye yomatshini, kunye nendibano yezindlu, esi sixhobo sibonelela ngemveliso yamandla ehlengahlengiswayo kunye nolawulo lobushushu ukuhlangabezana neemfuno ezahlukeneyo zamashishini. Ngoyilo oludityanisiweyo kunye nojongano olusebenziseka lula, ikhulisa imveliso ngelixa iqinisekisa ukhuseleko kunye nokuthembeka kwimisebenzi yokuvelisa. Ukufudumeza kwe-induction yinto eyaziwayo, ecocekileyo, esebenzayo kwaye isisombululo sokufudumeza kwezoqoqosho kwishishini lenkqubo yecandelo lesinyithi, linombono othembisayo ekuhambeni kwexesha.
Umda wosetyenziso
Oomatshini bokufudumala be-Induction basetyenziswa ngokubanzi kwiinkqubo zokuhlanganisa ukushisa kwimizi-mveliso ngenxa yokuchaneka kwabo, ukusebenza kakuhle, kunye nokufana kokufudumeza. Isicelo esiqhelekileyo yindibano ye-thermal ye-motor stators kunye ne-motor housings, apho ukufudumeza okulawulwayo kuqinisekisa ukulungelelanisa ngokufanelekileyo ngelixa kunciphisa uxinzelelo lwezinto eziphathekayo. Kwimveliso yomatshini, i-shafts kunye ne-bushings zihlala zidityaniswa kusetyenziswa ukufudumeza kwe-induction, okwenza ukuba kufakwe kakuhle ngaphandle komonakalo womatshini. Iibheringi kunye ne-shafts, amacandelo abalulekileyo kumatshini ojikelezayo, azuze kule ndlela, njengoko ikhusela i-deformation kwaye iqinisekisa ukuthembeka kwexesha elide. Iigiya kunye neendibano zeshaft zihlala zisebenzisa ukufudumeza kwe-induction ekwandiseni i-thermal, evumela ukudityaniswa komthungo ngelixa kugcinwa ukuchaneka komda. Ukongezelela, ukufudumeza kwe-induction kusetyenziswa kwi-assembly of components hydraulic components, i-couplings, kunye nezinye iindawo ezinobunjineli obuchanekileyo, apho ukufudumeza okulawulwa yiqondo lokushisa kubalulekile ekusebenzeni ngokufanelekileyo kunye nokuqina. Le teknoloji iphucukileyo isebenzisa i-electromagnetic induction ukuvelisa ubushushu bendawo ngaphakathi kwezixhobo zokuqhuba, ibonelela ngeenzuzo ezibalulekileyo kwiindlela zokufudumeza eziqhelekileyo. Isicelo esiqhelekileyo yindibano ye-thermal ye-motor stators kunye ne-motor housings, apho ukufudumeza okulawulwayo kuqinisekisa ukulungeleka kokuphazamiseka okufanelekileyo ngelixa kunciphisa uxinzelelo lwe-thermal kwizinto. Inkqubo ibandakanya ukufudumeza ngokuchanekileyo icandelo langaphandle (njengezindlu) ukwandisa i-diameter yayo yangaphakathi, ukuvumela ukudibanisa ngokungenamgudu kunye ne-stator ngaphambi kokuba ukupholisa kudala isigxina, esinamandla aphezulu.
Ubumbeko kunye nokuSebenza
Kwimveliso yomatshini, i-shafts kunye ne-bushings zihlala zidityaniswa kusetyenziswa ukufudumeza kwe-induction, okwenza ukufakwa okugudileyo ngaphandle komonakalo womatshini okanye amanqaku angaphezulu. Le ndlela yokufudumeza engadibanisiyo ixabiseke kakhulu kumacandelo aqinileyo apho ucinezelo lwemveli lunokubangela uqhekeko oluncinci. Iibheringi kunye ne-shafts, amacandelo abalulekileyo kumatshini ojikelezayo, azuza kule ndlela njengoko ikhusela ukuguqulwa okubangelwa yi-gradients ye-thermal engalinganiyo kwaye iqinisekisa ukuthembeka kwexesha elide ngokugcina izinto eziphathekayo ezifanelekileyo. Umzekelo, xa unyusela iibheringi kwishafts, ukufudumeza kwe-induction kubonelela ukwandiswa okufanayo okugcina i-bearing's clearance specifications yangaphakathi.
Iigiya kunye neeassemblies zeshaft zihlala zisebenzisa ukufudumeza kwe-induction kwizicelo zokwandiswa kwe-thermal. Inkqubo ivumela ukudityaniswa komthungo kweegiya kwishafti ngelixa kugcinwa ukuchaneka okubalulekileyo kunye nokugxila. Oku kubaluleke ngakumbi kwizicelo ezisebenza kakhulu ezifana nokuhanjiswa kweemoto okanye iibhokisi zegiya zamashishini, apho nokungalungelelani okuncinci kunokukhokelela ekunxibeni kwangaphambi kwexesha. Ukongeza, ukufudumeza kwe-induction kusetyenziswa kwi-assembly of hydraulic components (ezifana nemizimba yevalve kunye neepistons), ukudityaniswa okuchanekileyo (kubandakanya i-disc ye-shrink kunye ne-flange couplings), kunye nezinye iindawo ezinobunjineli apho ukufudumala okulawulwa ngubushushu kubalulekile. Itekhnoloji iqinisekisa ukungenelela okufanelekileyo kwezi zicelo ngelixa ikhusela ukuthotywa kwe-thermal yamatywina okanye unyango olungaphezulu, ekugqibeleni luphucula ukusebenza kunye nokuqina kwamacandelo adibeneyo. Iisistim zangoku zokungeniswa zihlala zibandakanya ukujonga ubushushu obuphezulu kunye nolawulo lwe-loop evaliweyo ukufikelela kwiziphumo eziphindaphindwayo ngaphakathi kokunyamezelana okuqinileyo.
Izifudumezi ze-industrial induction ziyimodyuli kuyilo, zixhotyiswe ngezixhobo zombane eziphezulu-frequency (50kHz-500kHz), iinkqubo zokulawula ubushushu obuvaliweyo kunye nezilawuli ze-PLC ezicwangcisiweyo. Amacandelo ayo angundoqo abandakanya iikhoyili zokungeniswa kobhedu (ubushushu obuphezulu obuchasayo kwi-1200 ° C) kunye nobuchwepheshe be-IGBT inverter ukuqinisekisa ukunyuka kweqondo lokushisa ngokukhawuleza (izinga eliqhelekileyo le-150 ° C / s) kunye nokusebenza kakuhle kokuguqulwa kwamandla ≥90%. Isixhobo sixhasa uhlengahlengiso lwamandla amanqanaba amaninzi, ukuhlangana okutshisayo kwamalungu esinyithi anjengemikhono kunye neegiya, kunye nobukhulu bobubanzi bokusebenza bunokufikelela kwi-800 mm.
Isixhobo siqaphela ukufudumeza okungadibanisiyo ngokufakwa kwe-electromagnetic, kunqanda ingxaki ye-oxidation yokufudumeza kwedangatye lemveli, kwaye ukuchaneka kokulawula ukunyamezela kufikelela ku-±2℃. Ixhotyiswe nge-thermometer ye-infrared kunye ne-algorithm yembuyekezo ngokuzenzekelayo ukuqinisekisa ukufana kweqondo lokushisa (umahluko weqondo lokushisa ≤5%). Ukusetyenziswa kwamandla kuncitshiswa nge-30% kwindlela yokonga amandla kwaye ihlangabezana nemigangatho ye-ISO 9001 yamandla. Iklasi yokukhusela i-IP54, ilungele uthuli, indawo yeoli, ukuzinza okuqhubekayo kokusebenza ≥99.5%.
Ixhasa i-coil eyenziwe ngokwezifiso kunye ne-fixture, ehambelana ne-carbon steel, i-alloy steel kunye nezinye izinto. Inkqubo ye-MES iqhagamshelwe ngojongano lwe-Ethernet ukuqaphela ukujonga ixesha lokwenyani kunye nokulandeleka kwedatha yemveliso. Ukhetho lwemowudi yokusebenza yesikhululo esimbini, mfutshane umjikelo wokufudumeza omnye ukuya kwimizuzwana eyi-15-30, uphucule ukusebenza kakuhle komgca wemveliso ngaphezu kwe-40%.
Iinkcukacha zobugcisa
Into | Inkcazo |
Max Isiphumo Amandla | 35KW |
Oscillation Frequency | 30-80 KHz |
Imveliso yangoku | 10~70A |
Igalelo lombane | Isigaba se-3 AC 380V, 50/60Hz |
IiMfuno zaManzi okupholisa | 0.2Mpa, 10L/min |
Isekile yomsebenzi | 100% |
Ulungelelwaniso oluKhethayo | Iphaneli emiselweyo ayinamsebenzi wexesha, umatshini wokusebenza kwexesha uyakhethwa |
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