Umatshini wokungeniswa kobushushu obuqhelekileyo kwiigiya ezizihambelayo, iiblayidi ze-alloy turbine, i-crankshafts normalization yonyango lobushushu
Ingcaciso yeMveliso
Umatshini weHongye wokungeniswa kwesiqhelo ubonelela ngezisombululo zonyango olushushu oluphezulu lwezixhobo zemoto kunye ne-aerospace ephezulu. Itekhnoloji yokufudumeza kwe-electromagnetic ivumela i-austenitization echanekileyo (850-950 ° C) ngokupholisa umoya olawulwayo, ukulungelelanisa izakhiwo eziziinkozo kwiindawo ezibalulekileyo ezifana ne-20CrMnTi auto gears, i-Inconel 718 blades, kunye ne-QT800-2 crankshafts. Inkqubo iqinisekisa i-± 5 ° C ukushisa okufanayo kunye namazinga okupholisa ahlengahlengiswayo (3-15 ° C / s), ukuhambisa ubunzima obuhambelanayo (160-220HB) ngelixa unciphisa ukuphazamiseka kwe-thermal. Ngolawulo lwenkqubo ezenzekelayo kunye ne-30% yokusebenza kwamandla phezu kweziko zendabuko, ihlangabezana neemfuno zokwenziwa kwevolumu ephezulu kwiipropati eziphezulu ze-metallurgical kunye nokuzinza kwe-dimensional.
Umda wosetyenziso
Umatshini wokungeniswa kwimizi-mveliso wesiqhelo wenzelwe ngokukodwa usetyenziso olubalulekileyo lonyango lobushushu kuwo wonke amacandelo eemoto kunye ne-aerospace. Umda ophambili wesicelo uquka ukuchaneka okuchanekileyo kokusebenza okuphezulu kwezixhobo ezibandakanya i-20CrMnTi iigiya ze-auto (uzinzo lwe-dimensional kwiinkqubo zothumelo), iiblade ze-Inconel 718 turbine (ukuphucula ukuxhathisa kwe-creep kuma-650 ° C+ obushushu bokusebenza), kunye ne-QT800-2 crankshafts (ukwandisa amandla e-injini yokudinwa). Iteknoloji yokufudumeza kwe-electromagnetic yenkqubo iqinisekisa i-austenitization efanayo (850-950 ° C) kunye namazinga okupholisa alawulwayo (3-15 ° C / s), ngokufanelekileyo ukulungiswa kwezakhiwo zeenkozo ngelixa igcina i-± 5 ° C ukungaguquguquki. Isebenza njengonyango oluyimfuneko kwiinkqubo ezilandelayo ezifana nokungcwatywa okanye ukucima, ngakumbi ukuveliswa kobuninzi bezinto ze-drivetrain, iinxalenye ze-jet injini, kunye ne-heavy-duty powertrain assemblies apho i-microstructural homogeneity kunye ne-160-220HB yokuqina zizinto ezinyanzelekileyo.
Ubumbeko kunye nokuSebenza
Umatshini weHongye wokungeniswa kwesiqhelo ubonisa uyilo lwemodyuli kunye nonikezelo lwamandla aphezulu-frequency (50-500kHz), iikhoyili ezichanekileyo zokungenisa (i-customizable part geometry), kunye ne-automated system conveyor. uyakhetha kuqhubekeko lokusebenza. I-thermal edibeneyo fumana kwaye ubonisekunye neepyrometers zivumela ukujongwa kwexesha lokwenene lobushushu, ngelixa ii-nozzles zomoya ezilawulwa yi-PLC zilungisa amazinga okupholisa (3-15 ° C / s) ngamandla. Inkqubo isekela i-batch okanye imveliso ye-inline kunye ne-6-axis robotic loader option.
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Ukuhambisa i-± 5 ° C ukushisa okufanayo, umatshini ufezekisa i-austenitization epheleleyo (850-950 ° C) ngaphakathi kwemizuzwana ye-60-180, ukucoca izakhiwo zengqolowa kumanqanaba e-ASTM 5-7. I-post-normalization hardness ranges 160-220HB (i-auto gears) ukuya kwi-280-320HB (ii-blades ze-turbine), kunye ne-
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Yenzelwe ukusebenza kwe-24/7, inkqubo igcina i-98% yokuphumla kunye namacandelo afakwe emanzini alinganiswe kwi-50,000 + imijikelezo. I-Smart diagnostics iqikelela ixesha lokuphila kwekhoyili (iiyure eziyi-8,000-10,000) kunye nokulinganisa okuzenzekelayo ukuphuma kwamandla. Ihambelana nemigangatho ye-AMS2750E kunye ne-IATF16949 ye-aerospace / izicelo zemoto.
Iinkcukacha zobugcisa
Iparamitha | Inkcazo | Phawula |
Indlela yokufudumeza | Ukufakelwa kombane wombane (50-500kHz) | Uyilo lwekhoyili olulungeleyo |
Uluhlu lobushushu | 850-950°C (ukuqinisekisa) | ±5°C ukufana |
Ulawulo lweReyithi yokupholisa | 3-15°C/s (imilomo yomoya ehlengahlengiswayo) | Ukucokisa ukutya okuziinkozo |
Ukuhambelana kwezinto | 20CrMnTi iigiya zemoto, iiblade ze-Inconel 718, QT800-2 crankshafts | I-aerospace/ingqwalasela yemoto |
Isiphumo soBulukhuni | 160-220HB (iigiya), 280-320HB (iincakuba) | Emva kokwenziwa kwesiqhelo |
Unyamezelo lokuGqwetha | Ukunciphisa uxinzelelo lwe-thermal | |
Ukusebenza kakuhle kwamandla | 300-400kWh/ton (30% ukonga xa kuthelekiswa neziko eqhelekileyo) | Ukusebenza kwe-Eco-friendly |
Inqanaba lokuzenzekela | I-PLC-elawulwa nge-6-axis i-robotic loader option | Kwimveliso ephezulu yomthamo |
IMigangatho yokuThobela | I-AMS2750E (i-aerospace), IATF16949 (imoto) | Izatifikethi zeshishini |
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