Umatshini wokungeniswa ngokungathathi hlangothi wokuqina kweworkshop yokunyanga ubushushu, ubushushu emva kwenkqubo yokucima imivalo yentsimbi, iibhilidi zentsimbi.
Ingcaciso yeMveliso
Nalu ucazululo lwenkqubo:
1. Ukuqinisa:
Intsimbi ifudumala kwiqondo lokushisa elithile (ngokuphindaphindiweyo malunga ne-1500 ° F okanye i-815 ° C) apho iguqula i-austenite, inqanaba eliphezulu lobushushu bentsimbi.
2. Ukucima:
Insimbi evuthayo ipholile ngokukhawuleza, ngokuqhelekileyo kwioli, amanzi, okanye igesi, ukuguqula i-austenite ibe yi-martensite, isakhiwo esinzima kakhulu kodwa esinqabileyo.
3. Ukuthambisa:
Intsimbi ecinyiweyo iphinda ihlaziywe kwiqondo lokushisa eliphantsi ukunciphisa uxinzelelo lwangaphakathi kunye nokwandisa ukuqina kwayo. Eli nyathelo likwavumela ukulungelelanisa umgangatho wobunzima obufunekayo.
I-Hongye yavelisa umatshini wokuqina ongathathi hlangothi ngumsebenzi wezi nkqubo, ngenkqubo yokuqina engathathi hlangothi, iinxalenye zentsimbi zizuza amandla kunye nokunciphisa ukunyanzeliswa kwazo, zizenze zibe ngcono kwinkqubo yokusika.
Umda wosetyenziso
Lo matshini wokuqina ongathathi hlangothi we-induction wenzelwe iiworkshops zonyango lobushushu ukwenza ngokuchanekileyo ukuqina kunye neenkqubo zokuthambisa kwiintsimbi zentsimbi kunye neebhilidi zentsimbi. Isebenza ukufudumeza okulawulwayo kwe-induction ukwenzela ukuqina okufanayo, kulandelwa yinkqubo yokufudumala edibeneyo yokwandisa iimpawu eziphathekayo. Isixhobo siqinisekisa ubunzulu obungaguqukiyo ngelixa sinciphisa ukugqwetheka, sisenza ukuba silungele izinto zemoto, ii-rebars zokwakha, kunye neendawo zentsimbi zemizi-mveliso ezifuna ukongezwa kokunxiba kunye nokuthembeka kolwakhiwo. Ukusebenza kwayo okuzenzekelayo kuhambelana nemigca yokuvelisa umthamo ophezulu apho umgangatho wonyango wokushisa ophindaphindiweyo ubalulekile. Inkqubo ithatha imilinganiselo eyahlukeneyo yomsebenzi kwaye inokwenziwa ngokweemfuno ezithile zealloy.
Ubumbeko kunye nokuSebenza
Umatshini wokuqina ongathathi hlangothi we-induction ubonisa ukucwangciswa okuqinileyo okubandakanya ukunikezelwa kwamandla aphezulu (50-500 kHz), iikhoyili zokungeniswa ngokuchanekileyo kunye ne-pitch adjustable, inkqubo edibeneyo yokutshiza yokucima, kunye neyunithi yokushisa elawulwa yi-PLC. Isakhelo salo sentsimbi esiqinileyo sixhasa izixhobo zokusebenza ukuya kwi-12m ubude kunye ne-150mm ububanzi, kunye namazinga okutya okuzenzekelayo kwe-0.1-3m / min.
Iimethrikhi zokusebenza ziquka ukufudumeza ngokukhawuleza ukuya kwi-850-950 ° C phakathi kwemizuzwana, ukufikelela kwi-uniform case ubunzulu be-1-15mm (± 0.2mm ukunyamezela) kunye nobunzima bomhlaba ukuya kwi-62 HRC. Isigaba esilandelayo sokufudumala sisebenza kwi-150-650 ° C kunye nokuzinza kwe-± 5 ° C, ukunciphisa i-brittleness ngelixa igcina i-90-95% yobulukhuni bokuqala. Ukusebenza kwamandla kufikelela kwi-85% ngokuyila amandla okuvuselela, ukusetyenzwa kweetoni ezi-2-8 / iyure kunye ne-≤0.1% izinga lokuphazamiseka.
Iipyrometers ze-IR zexesha langempela kunye nabavavanyi bobulukhuni obumbethelweyo baqinisekisa ukuhambelana komgangatho, ngelixa i-HMI interface ivumela i-parameter presets ye-200 + amabakala ensimbi kuquka i-AISI 1045, 4140, kunye ne-ductile iron. Inkqubo iyahambelana Imigangatho yokhuseleko ye-ISO, equkethe amacandelo okupholisa ngamanzi kunye nokumisa ngokukhawuleza. Ukulayishwa kwerobhothi ngokuzikhethela kunye ne-Industry 4.0 yokuloga idatha iyafumaneka ukuze kudityaniswe i-smart factory.
Iinkcukacha zobugcisa
1. Amandla kunye noluhlu lokuphindaphinda:
Igalelo lamandla ombane: 380V 3-phase (50/60Hz) kunye namandla ahlengahlengiswayo aphuma kwi-3kW ukuya kwi-120kW.
Ukhetho lokuphindaphinda: Phakathi (1-10kHz), Phezulu (20-100kHz), okanye Ultrahigh (100-500kHz) ukulawula ubunzulu obuchanekileyo.
2. Ukuhambelana koMsebenzi:
Ukulungiswa kweentsimbi zentsimbi (Φ0.1mm–150mm ubukhulu) kunye neebhilithi zentsimbi ukuya kuthi ga kwi-12m ubude..
Ixhasa izinto ezibandakanya i-carbon steel, i-alloy steel, insimbi engenasici, kunye ne-iron ductile.
3. Ulawulo lobushushu:
Ukucima: Ukufudumeza ngokukhawuleza ukuya kuma-850–950°C (±5°C) ngamanzi/ukutshiza ukupholisa.
Ubushushu: Uluhlu olucwangcisekileyo lwe-150–650°C (±3°C) emva kokucinywa.
4. Ukuzenzekela kunye nokuchaneka:
Ireyithi yokutya elawulwa yi-PLC (0.1–3m/min) kunye nokubeka i-CNC (ukuchaneka kwe-0.1mm).
Iipyrometers ze-IR zexesha langempela kunye nokuhlanganiswa kovavanyo lobunzima.
5. Izatifikethi noKhuseleko:
I-CE, i-ISO, i-RoHS ihambelana nokhuseleko oluninzi (oludlulileyo lwangoku / umbane, ukunqongophala kwamanzi.
Uyilo olugcina amandla (ukuya kuthi ga kwi-70% yokunciphisa amandla xa kuthelekiswa neendlela eziqhelekileyo)
6. Iimpawu ozikhethayo:
Ukulayishwa kweRobhothi / ukukhulula okanye i-Industry 4.0 yokungena kwedatha.
Uyilo lwekhoyili olwenziwa ngokwezifiso kwiijometri ezinzima
Iimeko zesicelo:
