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I-Chainwheel, umatshini wokwenza izixhobo, umatshini wokufudumeza we-diathermic wokungenisa kwimizi-mveliso
Ingcaciso yeMveliso
UkuZinziseka koMzi-mveliso-Umsebenzi onzima wokupholisa (amanzi/umoya onyanzelwayo) ukwenzela ukusebenza kwama-24/7 kwiindawo zokusebenzela eziyimfuneko.
I-Automation-Ready-I-CNC-ehambelanayo yokulawula ujongano lwemijikelo yokufudumeza ecwangcisiweyo, iqinisekisa umgangatho wokubumba ophinda-phindayo.
Ilungele:
IGear & Sprocket Manufacturing-Ukufudumeza kwangaphambili ukwenzela ukuqina okungaphazamisiyo.
I-Chainwheel Forging-Ukufudumeza okuphezulu kakhulu kwiinkqubo zokuhambisa kwimizi-mveliso kunye noomatshini abanzima.
IDiathermy yeSiko loShishino-Inolungelelwaniso lwentsimbi enkulu enoyilo lwemodyuli yeekhoyili.
Umda wosetyenziso
1. Ukwenziwa kwezixhobo zoShishino
UkuCwangciswa okuchanekileyo: Ukufudumeza okuphakamileyo kwe-high-frequency induction ye-spur gears, i-helical gears, kunye ne-bevel gears (ukuya kwi-1200 ° C) kunye nokungena okufanayo kobushushu.
Ukuqina kunye nokufudumeza: Yenzelwe intsimbi yekhabhoni, intsimbi yealloy, kunye nezixhobo eziqinileyo zegiya ukomeleza ukuxhathisa kunye nokuqina.
2. I-Chainwheel kunye neMveliso yeSprocket
Ukwenziwa koMsebenzi oMnzi: Ukufudumeza okusebenzayo kwamavili okuhambisa amakhonkco kwimizi-mveliso, iiprokethi zezithuthuthu, kunye nezinto zokuqhuba kwezolimo.
Ukuhambelana kweKhoyili yeSiko: Iikhoyili zokungeniswa ezilungelelanisiweyo ze-sprockets ezinobubanzi obukhulu (ukuya kuthi ga kwi-500mm) kunye nokuveliswa kwevolumu ephezulu.
3. Amacandelo eZithuthi kunye noomatshini
Amacandelo oThutho: Ukufudumeza okungeniswayo kwiishafu zegiya, iiringi zesynchronizer, kunye nezinto ezahlukileyo kwimveliso yeemoto.
Oomatshini abaNzima: Uxhasa imigodi, ulwakhiwo, kunye nezixhobo zaselwandle zokubunjwa ngamandla aphezulu (15-60kW) ukusetyenzwa kwedayatherm.
4. Ukusebenza kwesinyithi ngokweSiko kunye noLungiso
Isixhobo kunye noLondolozo lweDie: Ukufudumeza okuchanekileyo kulungiso lokungunda, ukucofa ukubumba kuyafa, kunye nokuhlengahlengiswa kwesixhobo semizi-mveliso.
Usetyenziso oluguquguqukayo: Iyahambelana ne-batch forging, imigca ye-CNC ezenzekelayo, kunye nokusebenza kweworkshop yezandla.
Ifanelekile kumashishini: Izithuthi, i-aerospace, oomatshini abanzima, kunye nokuveliswa kwesinyithi.
Ubumbeko kunye nokuSebenza
Umatshini wokuFundisa weDiathermic woMzimveliso weChainwheel kunye neGear Forging
1. Ulungelelwaniso lweNkqubo engundoqo
Iyunithi yaMandla:
Amandla emveliso: 15-100 kW (enokulungiswa)
Uluhlu lokuphindaphinda: 1-150 kHz
Igalelo lamandla ombane: isigaba esi-3 380V, 50/60Hz (ubonelelo lwamandla omgangatho wemizi-mveliso)
Isitishi sokufudumeza:
Iikhoyili ze-Induction: Iikhoyili zobhedu ezenziwe ngokwezifiso (ID 50-500 mm) kwiigiya / ii-sprockets ezinobungakanani obahlukeneyo
Inkqubo yokupholisa: Ukupholisa amanzi avaliweyo (isantya sokuhamba ≥20 L/min) ngokhuseleko lobushushu obugqithisileyo
2. Iiparamitha zoMsebenzi
Umthamo wokufudumeza:
Ubushushu obuphezulu: 1,250°C (±10°C ulawulo oluchanekileyo ngePID)
Isantya sokufudumeza: 5-30 imizuzwana ye20-50 mm yentsimbi eshinyeneyo (ubuchule bamandla ≥92%)
Ukufana : ≤±15°C ukuthambeka kobushushu kuwo wonke umsebenzi
Ukuhambelana kwezinto:
Izinyithi: Intsimbi yeCarbon (AISI 1045/1060), intsimbi yealloyi (4140/4340), intsimbi engatyiwa (304/316)
Usetyenziso: Isixhobo sokufudumeza esingenanto, ukuqina kwesprocket, ukufudumeza kwamavili
3. Ulawulo kunye nokuzenzekela
Ujongano lokusebenza:
Isikrini esichukumisayo esineenkqubo zokusetwa kwangaphambili kweeprofayili zomgunyathi eziqhelekileyo
Ukudityaniswa kwe-PLC kwimigca yokuvelisa ezenzekelayo (i-RS-485/inkxaso ye-Modbus)
Iimpawu zoKhuseleko:
Ukukhuselwa kwe-Overcurrent / overvoltage, iqhosha lokumisa likaxakeka, indawo evaliweyo ye-IP54
Usetyenziso oluqhelekileyo:
Izixhobo zeemoto zokubumba iMigodi yokuhambisa i-sprockets yokubumba
Amacandelo oomatshini anzima Ulungiso lwentsimbi yesiko
Iinkcukacha zobugcisa
1. Inkqubo yaMandla
Amandla oNgeniso: 380V/415V ±10%, isigaba se-3, 50/60Hz
Amandla alinganisiweyo: 60-100kW
Uluhlu lwe-Frequency: 30-150kHz (ulungelelaniso oluzenzekelayo kubunzulu obufanelekileyo bokufudumeza)
Umjikelo woMsebenzi: 100% ukusebenza ngokuqhubekayo
2. Ukusebenza kokufudumeza
Uluhlu lobushushu: 200-1250°C (PID ilawulwa ±5°C)
Isantya sokufudumeza:
5-15 imizuzwana kwiigiya ezincinci (ø50-100mm)
20-40 sec ngamavili amakhulu (ø300-500mm)
Ukusebenza kakuhle: ≥90% izinga lokuguqulwa kwamandla
3. Ulungelelwaniso loomatshini
Ubungakanani beNdawo yokuSebenza: 1000×800×1200mm (L×W×H)
Iikhoyili zokungeniswa:
Iikhoyili zobhedu ezijike kaninzi (ID 30-600mm)
Uyilo lokutshintsha ngokukhawuleza kunye nemijelo yokupholisa amanzi
Inkqubo yokupholisa:
Ukuhamba kwamanzi: ≥40L / min @ 0.2MPa
I-alam yobushushu ku->45°C
4. Inkqubo yokulawula
Ujongano lokusebenza:
10" isikrini sokuchukumisa esineenkqubo ezisi-8 zokusetwa kwangaphambili
Ixesha lokwenene lobushushu / esweni amandla
Amalungu aphambili:
